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OMEGACLAD® SHEATH SELECTION GUIDE

( Printable Version )

APPLICATIONS
  Heat Treating Metal Parts
        SUPER OMEGACLAD® SHEATH
  Gas or Oil Fired Furnaces
  Fuel Fired Heat Exchangers
  Ceramic Materials Firing
  Powder Metal Sintering
  Steel Carburizing Furnaces
  Vacuum/Atmosphere Melting & Annealing
  Solid Waste Incinerators
  Heat Process Fluidized Beds
  R&D Tube or Box Furnaces


The metallic sheath on the outside of an OMEGACLAD® probe is used to protect the internal thermocouple wires from chemically active atmospheres. In some cases, even hot air can damage thermocouple wires and cause them to permanently lose calibration. Selection of the best type of metal sheath to employ is based on our customers’ intended use, the industry in which they work, and the country where they are located. For instance, the most common OMEGA® metal sheaths are 304 stainless steel and Inconel 600. These are accepted in most industries, including food processing. Stainless steel 304 is a common alloy, readily available and low in the cost of both materials and manufacture. Some industries, however, such as petroleum, medical, nuclear, aircraft, and power generation, have their own standards and may require more complicated and expensive alloys.

Listed below are the sheath materials that OMEGA Engineering uses to make OMEGACLAD®. Any materials not on this list must be customized; direct inquiries will have to made to OMEGA South for pricing, availability and size limitations.

304 Stainless Steel

OMEGA Engineering uses a lowcarbon version of 304 stainless, called 304L, mainly because it is easier to weld. In general, it is interchangeable with plain 304.

Applications:
    Food & beverage processing
    Chemical processing
    Dairy
    Hospital equipment
    Pharmaceutical equipment
    Nuclear reactor equipment
    Containers for mild corrosives

Temperature limitations: up to 1,600°F for cyclic processes. Use Inconel 600 for extended use around or above 1,650°F


Inconel 600

This high nickel and chromium content alloy is more expensive than most stainless steels. It is good for extended use at high temperatures and resists corrosion by most simple acids and very pure water.

Applications:
    Furnace components
    Chemical & food processing
    Nuclear power generation
    Caustic chemicals

Temperature limitations: up to 2,100°F


OMEGA SUPERCLAD™

This alloy has excellent resistance to air at high temperatures. It has an aluminum oxide layer on the surface that prevents further oxidation. This oxidation resistance allows thermocouple probes to operate for extended periods before EMF drift “decalibrates” the thermocouple. It is also popular for its resistance to hydrogen gas and its high strength at high temperatures. Because of form limitations and difficulty in processing, it is more expensive than any of the alloys discussed above.

Applications:
    Furnace components
    Gas turbine industry
    Catalytic converter components
    Aerospace jet & rocket engines
    Refractory anchors
    Waste incinerators

Temperature limitations: Approx. 2,220°F . Also is acceptable in heated hydrogen, ~ 2000°F


310 Stainless Steel

This is commonly used at higher temperatures because it resists scaling up to 1,900°F. It is stronger and resists air attack better than 304SS at these higher temperatures. Also good in fossil fuel gases at elevated temperatures.

Applications: (Higher temperatures)
    Air heaters
    Baking equipment
    Chemical processing equipment
    Furnace parts
    Heat exchangers and electric
    power equipment (that does not
    come in contact with sulphur)
    Petroleum refining

Temperature limitations: up to 1,900°F


316 (& 316L) Stainless Steel

Better corrosion resistance to most chemicals, salts, and acids than most stainless steels due to the addition of molybdenum. It has good resistance to sulphur- or chlorinebearing liquids.

Applications:
    Marine trim exteriors
    Chemical and food processing
    Petroleum refining equipment
    Pharmaceutical equipment
    Paper & pulp
    Textile finishing

Temperature limitations: up to 1,600°F continuously in air or in cyclic corrosive environments, slightly higher in air.


321 Stainless Steel

This alloy is similar to 304 stainless except that it incorporates titanium. It is intended for welded components that are exposed to high temperatures, and is especially well suited to long exposure to air and combustion atmospheres of around 800°F.

Applications:
    Aircraft exhausts & manifolds
    Jet engine parts
    Stack liners
    Welded equipment
    Chemical processing equipment

Temperature limitations: up to 1,600°F


Hastelloy-X

This alloy is expensive due to the addition of iron, chromium and molybdenum. It has very good high temperature strength and good oxidation resistance. It is a relatively old alloy, less costly and with better performance than some newer alloys.

Applications:
    Gas Turbines for power
    generation
    Aerospace applications
    Industrial furnaces
    Boiler & pressure vessels

Temperature limitations: up to 2,150°F

Thermocouple Wire Stripper for OMEGACLAD® wire
Thermocouple Wire Stripper for OMEGACLAD® wire.
See PST Series Strippers in Section H.
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